Understand and Improve Fixed Plant Performance
FixedPlantIQ converts plant data into clear operational insight so teams can identify downtime, production losses, and root causes.
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100+ companies trust us.
Join hundreds of teams.
The Problem
Too much Data, No Clear Insight
Fixed plant operations collect large volumes of data across SCADA systems, historians, and spreadsheets — but this data rarely translates into a clear understanding of true plant performance.
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Losses Are Hidden or Measured Incorrectly
Downtime is often reconstructed manually, and slow-running losses go untracked, making it difficult to identify where production is actually being lost.
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No Connection Between Events, Causes, and Actions
Without a structured system linking operational events, production performance, and root cause analysis, teams struggle to understand why issues happen and how to prevent them.
Who It's For
FixedPlantIQ is designed for the teams responsible for understanding plant
performance, solving operational problems and driving continuous
improvement.
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Reliability & Maintenance Teams
Understand the true causes of downtime and recurring equipment issues.
By analysing operational events and failure patterns, maintenance and reliability teams gain clear insight into MTTF, MTTR, availability, utilisation and uptime, allowing them to focus effort where it delivers the greatest reliability improvement.
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Leadership & Continuous Improvement Teams
Access meaningful operational intelligence that supports data-driven decision making. Understand the true causes of downtime and recurring equipment issues.
By analysing operational events and failure patterns, maintenance and reliability teams gain clear insight into MTTF, MTTR, availability, utilisation and uptime, allowing them to focus effort where it delivers the greatest reliability improvement.
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Metallurgy, Operations & Production Teams
Gain clear visibility of plant performance, production trends and operational disruptions. FixedPlantIQ helps operations teams quickly identify issues affecting throughput and take action to improve efficiency.
Measure production against forecast and budget targets with traffic light performance indicators, track utilization, uptime and month-to-date trends, and quickly investigate periods of poor production.
Software Modules
The Downtime Module
Identify where production is lost
- Detect downtime events and slow-running losses
- Drive root cause investigations
The Production Module
See real-time plant performance
- Monitor output and operational trends
- Optimize plant effeciency
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The 5 Why Module
Find the true cause of problems
- Uncover root causes of problems
- Implement systematic solutions
The Data IQ Module
Turn reports and actionable insights
- Generate reports andactionable insights
- Drive root cause investigations
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The Configuration Module
Adapt the system to your planet
- Customize the platform to match your processes
- Drive root cause investigations
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The Help Module
Support when you need it
- Access our knowledge Base and expert support
- Drive root cause investigations
How We're Different
A Different Approach to Understanding Plant Performance
FixedPlantIQ is built around a cause-and-effect approach to operational intelligence.Instead of capturing every possible data point, it focuses on critical measurement points that reveal the true drivers of plant performance.
Measure What Matters
Many systems collect large volumes of data without delivering real insight. FixedPlantIQ focuses on strategically placed measurement points that uncover the true causes of performance loss and operational disruption.
Connect Events, Causes and Actions
Operational events, investigations and improvement actions are captured within the same platform. This creates a clear link between what happened, why it happened and what was done to improve it.
Turn Data into Operational Intelligence
Rather than simply storing plant data, FixedPlantIQ structures information in a way that allows teams to quickly understand performance, identify patterns and priorities improvement opportunities.
Build Organizational Knowledge
By capturing operational events and investigations in a structured system, organizations retain valuable knowledge that would otherwise be lost across shifts, site changes and FIFO rosters.
The Business Case for Change
Most fixed plant operations attempt to understand performance and production loss using one of three approaches: manual analysis, internal tools, or other software systems. Each approach creates limitations that restrict operational visibility and make continuous improvement difficult to sustain.
Compare Approaches
Manual
High risk and low reliability
- Heavy reliance on spreadsheets & SCADA
- Missed or incorrect downtime data
- No structured root cause analysis
In-House
High effort and medium outcome
- Custom-built systems require ongoing dev
- Difficult to scale or standardize
- High internal resource dependency
Other Software
Moderate fit with limited impact
- Generic tools not aligned to plant reality
- Limited configurability
- Partial visibility into operations
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Low risk and higher impact
Best solutionWhat makes us best solution:
- Built for plant operations (OT-native)
- Structured downtime & production tracking
- Integrated 5 Why root cause analysis
- Automated reporting & insights
Most fixed plant operations run at only 50-70% of achivieable capacity
One prevented downtime event can cover the cost of FixedPlantIQ many times over.
Monthly Software Subscription Costs
Choose your option:
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Concurrent user Pack
Maximize system access for your entire team
$750
USD/monthFeatures included:
- Collaborate across shifts in real time
- Support comprehensive operational coverage
- Scale as your plant grows
License access for system users
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Downtime Pack
Identify and eliminate downtime events.
$1000
USD/monthFeatures included:
- Find downtime events that cost thousands per hour
- Support comperhensive operational coverage
- Drive team accountability with 5 Why’s
Downtime analysis and reduction
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Production Pack
Measure and improve real plant performance
$1000
USD/monthFeatures included:
- Collaborate across shifts in real time
- Support comprehensive operational coverage
- Scale as your plant grows
Performance improvement and loss reduction
Let’s build your vision together
FixedPlantIQ converts plant data into clear operational insight so teams can identify downtime, production losses, and root causes.
