Unlock the Hidden Capacity in Your Fixed Plant

We automatically identify downtime, production losses and operational constraints so you know exactly where to improve plant performance.

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Addresses Opportunities Like:

Lost production from unplanned downtime.

Plants operating below their true production capacity.

Slow running reducing overall plant throughput.

Hidden production losses between shifts.

Repeated equipment failures without lasting corrective actions.

Difficulty identifying the highest-value production improvements.

Hidden bottlenecks restricting overall plant throughput.

Manual data collection consuming valuable operational time.

Changing ore characteristics impacting production performance.

Designed For?

Built for the people responsible for production, maintenance, reliability and plant performance.

Maintenance & Reliability

Understand the true causes of downtime and recurring equipment failures. Analyze operational events and failure patterns to measure MTTF, MTTR, availability, utilization, and uptime, enabling maintenance and reliability teams to priorities high-value improvements, reduce repeat failures, and maximize plant reliability and performance.

Leadership & Performance

Recover lost production by identifying the root causes of recurring operational issues, automatically triggering investigations, assigning corrective actions, and tracking progress to completion. Eliminate repeat failures, strengthen operational accountability, and drive lasting improvements in plant performance.

Operations & Production

Gain complete visibility of plant performance, production trends, and operational disruptions. Measure actual production against budgets and forecasts using intuitive traffic light indicators, monitor utilization, availability, uptime, and month-to-date performance, and quickly identify and investigate production losses to improve operational efficiency and maximize throughput.

Too much Data, No Clear Insight

Fixed plant operations collect large volumes of data across SCADA systems, historians, and spreadsheets — but this data rarely translates into a clear understanding of true plant performance.

Losses Are Hidden or Measured Incorrectly

Downtime is often reconstructed manually, and slow-running losses go untracked, making it difficult to identify where production is actually being lost.

No Connection Between Events, Causes, and Actions

Without a structured system linking operational events, production performance, and root cause analysis, teams struggle to understand why issues happen and how to prevent them.

Software Modules

The Downtime Module

Identify where production is lost

Detect downtime events and slow-running losses
Drive root cause investigations

The Production Module

See real-time plant performance

Monitor output and operational trends
Optimize plant effeciency

The 5 Why Module

Find the true cause of problems

Uncover root causes of problems
Implement systematic solutions

The Data IQ Module

Turn reports and actionable insights

Generate reports andactionable insights
Drive root cause investigations

The Configuration Module

Adapt the system to your planet

Customize the platform to match your processes
Drive root cause investigations

The Help Module

Support when you need it

Access our knowledge Base and expert support
Drive root cause investigations

How To Unlock Hidden Production Capacity

Capture Operational Data

Operational events, downtime and production information are captured in a consistent, structured way, creating a reliable record of what actually happened across the plant.

Understand What Is Happening

FixedPlantIQ brings operational events, downtime and production information together so teams can clearly see where production is being lost, what caused it and where to focus first.

Fix Production Impacts Permanently

Using structured problem-solving tools such as the 5 Why methodology, teams can identify the root causes of production loss, eliminate recurring issues, and stop the same losses from happening again.

Unlock Hidden Production Capacity

By capturing the right information, understanding where production is being lost, and eliminating recurring problems, operations can recover lost production, improve throughput, and unlock hidden production capacity.

How We're Different

Purpose-Built for Fixed Plant Operations

Not a generic reporting platform adapted for mining.

Connects Downtime, Production & Root Cause

One workflow from event to permanent resolution.

Focused on Production Losses

Prioritises the losses that matter most to plant performance.

Structured Operational Workflows

Captures investigations, corrective actions and operational accountability in one system.

Retains Operational Knowledge

Every investigation and corrective action becomes reusable knowledge instead of being lost in emails and spreadsheets.

Compare Approaches

The biggest opportunity in your plant isn't new equipment. It's recovering the production you're already losing.

Manual / Excel

You're paying the hidden cost every day.

Production losses remain hidden.
Valuable engineering time is spent maintaining spreadsheets.
Decisions rely on incomplete and inconsistent information.
Recurring operational problems continue unresolved.
Critical operational knowledge is lost when people leave.

SCADA & Historians

Great at collecting data. Limited at improving performance.

Shows what happened, but not why production was lost.
Requires additional tools to investigate operational issues.
Downtime, production and root cause remain disconnected.
Engineers spend time building reports instead of improving the plant.
Operational improvements depend on individual experience.

FixedPlantIQ

Built to recover production, not just report it.

Recover hidden production capacity and increase throughput.
Identify where production is being lost and focus on the highest-value improvements.
Eliminate recurring operational problems through structured investigations.
Give every team one trusted operational picture for faster, better decisions.
Turn operational knowledge into lasting improvements that continue delivering value over time.

Low risk and higher impact

Best solution

What makes us best solution:

Built for plant operations (OT-native)
Structured downtime & production tracking
Integrated 5 Why root cause analysis
Automated reporting & insights

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License access for system users

Let’s build your vision together

FixedPlantIQ converts plant data into clear operational insight so teams can identify downtime, production losses, and root causes.