FixedPlantIQ Helps You To:      

Track Downtime & Slow Running

Track Downtime & Slow Running 

Automatically track downtime, slow running, bottlenecks, constraints, availability, utilization, MTTF, MTTR, and more...... 

Track & Manage Production

Track & Manage Production

Automatically monitor and track production against budgets and forecasts, verify performance data, and ensure operational compliance and more...... 

Trigger & Manage RCAs

Trigger & Manage RCAs

Automatically trigger and track investigations, assign and manage corrective actions, and drive operational reliability and performance and more......

Report, Analyze & Distribute Data

Report, Analyze & Distribute Data  

Automatically generate reports, dashboards, and pivot tables, with scheduled reports delivered directly to your inbox and more...... 

Addresses Opportunities Like: 

Lost production from unplanned downtime.

Plants operating below their true production capacity.

Slow running reducing overall plant throughput.

Hidden production losses between shifts.

Repeated equipment failures without lasting corrective actions.

Difficulty identifying the highest-value production improvements.

Hidden bottlenecks restricting overall plant throughput.

Manual data collection consuming valuable operational time.

Changing ore characteristics impacting production performance.

FixedPlantIQ Is Designed For?

People responsible for production, maintenance, reliability and plant performance.

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Maintenance & Reliability

Understand the true causes of downtime and recurring equipment failures. Analyze operational events and failure patterns to measure MTTF, MTTR, availability, utilization, and uptime, enabling maintenance and reliability teams to priorities high-value improvements, reduce repeat failures, and maximize plant reliability and performance.
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Leadership & Performance 

Recover lost production by identifying the root causes of recurring operational issues, automatically triggering investigations, assigning corrective actions, and tracking progress to completion. Eliminate repeat failures, strengthen operational accountability, and drive lasting improvements in plant performance.
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Operations & Production

Gain complete visibility of plant performance, production trends, and operational disruptions. Measure actual production against budgets and forecasts using intuitive traffic light indicators, monitor utilization, availability, uptime, and month-to-date performance, and quickly identify and investigate production losses to improve operational efficiency and maximize throughput.

The Problem

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Too much Data, No Clear Insight

Fixed plant operations collect large volumes of data across SCADA systems, historians, and spreadsheets — but this data rarely translates into a clear understanding of true plant performance.
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Losses Are Hidden or Measured Incorrectly

Downtime is often reconstructed manually, and slow-running losses go untracked, making it difficult to identify where production is actually being lost.
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No Connection Between Events, Causes, and Actions

Without a structured system linking operational events, production performance, and root cause analysis, teams struggle to understand why issues happen and how to prevent them.

How To Unlock Hidden Production Capacity

01

Capture Operational Data

Operational events, downtime and production information are captured in a consistent, structured way, creating a reliable record of what actually happened across the plant.  
02

Understand What Is Happening

FixedPlantIQ brings operational events, downtime and production information together so teams can clearly see where production is being lost, what caused it and where to focus first.  
03

Fix Production Impacts Permanently

Using structured problem-solving tools such as the 5 Why methodology, teams can identify the root causes of production loss, eliminate recurring issues, and stop the same losses from happening again. 
04

Unlock Hidden Capacity

By capturing the right information, understanding where production is being lost, and eliminating recurring problems, operations can recover lost production, improve throughput, and unlock hidden production capacity. 

How We're Different

Purpose-Built for Fixed Plant Operations

FixedPlantIQ was designed specifically for fixed plant operations. Rather than adapting generic reporting software, it captures the operational events, production losses and investigations that matter most to improving plant performance. 

Connects Downtime, Production & Root Cause

Most systems record operational data, but the information remains disconnected. FixedPlantIQ links downtime, production losses, investigations, root causes and corrective actions into one operational workflow, allowing every production loss to be traced from event to resolution.

Focused on Production Losses

Rather than collecting every available data point, FixedPlantIQ focuses on identifying where production is being lost. By prioritising the highest-value production losses, operations teams can focus their effort where it delivers the greatest improvement in throughput and plant performance.

Structured Operational Workflows

FixedPlantIQ provides structured workflows for recording operational events, investigating problems, assigning corrective actions and tracking completion. This creates consistency, improves accountability and ensures operational improvements are managed the same way across every shift. 

Retains Operational Knowledge

Valuable operational knowledge is often lost through shift changes, FIFO rosters and staff turnover. FixedPlantIQ captures investigations, decisions and corrective actions in a structured system so lessons learned remain available to future teams. 

How Were Different

Compare Approaches

The biggest opportunity in your plant isn't new equipment. It's recovering the production you're already losing. 

Manual / Excel 

You're paying the hidden cost every day. 
  • Production losses remain hidden.
  • Valuable engineering time is spent maintaining spreadsheets.
  • Decisions rely on incomplete and inconsistent information.
  • Recurring operational problems continue unresolved.
  • Critical operational knowledge is lost when people leave.

SCADA & Historians

Great at collecting data and viewing rends.  
  • Shows what happened, but not why production was lost.
  • Requires additional tools to investigate operational issues.
  • Downtime, production and root cause remain disconnected.
  • Engineers spend time building reports instead of improving the plant.
  • Operational improvements depend on individual experience.

FixedPlantIQ

Built to maximize production, not just report it. 
  • Recover hidden production capacity and increase throughput.
  • Identify where production is being lost and focus on the highest-value improvements.
  • Eliminate recurring operational problems through structured investigations.
  • Give every team one trusted operational picture for faster, better decisions.
  • Turn operational knowledge into lasting improvements that continue delivering value over time.
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Low risk and higher impact

Best solution

 Why Operations Choose FixedPlantIQ 

  • Built by people who understand fixed plant operations. 
  • Designed exclusively to improve plant performance
  • Focused on solving operational problems, not selling software
  • Committed to helping operations recover production and drive continuous improvement
Get Started Now

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Let’s build your vision together

FixedPlantIQ converts plant data into clear operational insight so teams can identify downtime, production losses, and root causes. 
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