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Asset Performance and Production Monitoring Software for Process Plants

Automatically monitor asset performance, downtime, and production data.

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What Is FixedPlantIQ?

FixedPlantIQ is a software application that automatically monitors and measures the performance of critical assets and plant areas to support optimal operation of a process plant.

By continuously analysing operational and production data, FixedPlantIQ provides clear visibility of asset behaviour, performance losses, and improvement opportunities across the plant.         

The data captured by FixedPlantIQ supports:

  • Identification of production constraints and bottlenecks
  • Business case justification for asset upgrades or replacement
  • Reliability improvement and continuous improvement programs

 

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Who Is It For?

FixedPlantIQ is designed to support a wide range of roles across a process plant, with information presented at the right level for each user.

Supervisors & Superintendents

Receive daily reports and dashboards that highlight plant performance, downtime, and production outcomes.

Managers & General Managers

Use monthly and quarterly reporting to track trends, identify constraints, and support operational and capital decision-making.

Engineers & CI Teams

Metallurgists, reliability engineers, and continuous improvement teams access more granular data to investigate performance issues, unlock bottlenecks, and drive reliability and improvement initiatives.

How Does It Work?

FixedPlantIQ is a flexible, user-configurable application that can be tailored to site-specific requirements and preferences.

Once configured, the system connects directly to plant networks and monitors asset and process performance against defined targets. FixedPlantIQ automatically detects and records performance events such as equipment stoppages or slow-running conditions, along with the supporting operational data associated with each event.

These events can trigger structured 5 Whys investigations, enabling consistent root cause analysis and continuous improvement.
In parallel, the system captures and aggregates production data across shifts, days, weeks, and months, allowing overall production performance to be tracked, analysed, and managed over time.

An integrated help module provides users with access to guidance, procedures, and best practices, as well as the ability to raise support tickets directly when assistance is required.

FixedPlantIQ Workflow

Easy to Understand Licensing

FixedPlantIQ provides on a simple, all-inclusive monthly subscription model, with pricing based on deployment size and usage rather than complex feature tiers.

  • Licence Packages

  • Starts at ~$2,500 / Month

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Built for real process plant environments

Built for real process plant environments

  • Designed by a Process Plant and Maintenance Manager.
  • Developed by engineers with experience in mining and process plant operations
  • Designed for brownfield sites and live production environments
  • Integrates with existing historians, PLCs, and plant instrumentation
  • Supports practical reliability, production, and continuous improvement workflows
  • Built with a focus on long-term support and operational stability
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