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Built For Real Process Plant Environments

 FixedPlantIQ is developed by engineers with hands-on experience in mining and process plant operations. 

100M+
Monthly active users
200k+
Marketing assets provided
150
countries across the world

About FixedPlantIQ

FixedPlantIQ is a global distributor of the FixedPlantIQ operational intelligence platform, a software product designed specifically for mining fixed plant operations.

The platform was developed to address a common challenge across fixed plants: large volumes of operational data already exist within control systems, historians and reporting tools, yet turning that data into clear, structured insight that supports operational improvement remains difficult.

In many operations, understanding plant performance still relies on manual analysis, fragmented internal tools or complex enterprise software, which often fail to provide practical visibility of downtime, production performance and asset reliability.

FixedPlantIQ was created to provide a structured, practical platform that helps plant teams capture operational events, understand performance trends and investigate the true causes of production loss.

By linking production measurement, downtime analysis and root cause investigation into a single system, FixedPlantIQ enables operations teams to move beyond simple reporting and focus on driving measurable improvements in reliability, performance and plant capacity.

The platform works alongside existing plant systems, using data already available within the operation to deliver clear operational intelligence that supports better decisions and sustainable continuous improvement.

Built by People Who Have Operated and Managed Fixed Plant Mining Operations

FixedPlantIQ was created by professionals with deep operational and technical experience in fixed plant environments. The team behind the platform includes industry specialists who have worked in senior operational, maintenance, engineering, and industrial software roles across complex processing plants.

This experience spans positions such as Maintenance Superintendents, Process Plant Managers, Maintenance Managers, Operations Excellence Managers, Software Engineers, Software Managers, and Electrical Engineers. Having worked directly with the challenges of plant reliability, production performance, and operational improvement, the team understands how difficult it can be to convert large volumes of plant data into meaningful insight.

FixedPlantIQ was developed to address this challenge. By combining operational knowledge with modern software engineering, the platform has been purpose-built to transform plant data into structured, actionable information that supports better decision-making across operations, maintenance, and management teams.

The result is a system designed specifically for fixed plant operations — practical, scalable, and aligned with how plants actually run. FixedPlantIQ continues to evolve through ongoing collaboration with operational teams across the global mining industry, ensuring the platform remains focused on solving real operational problems.

Our Mission

Our mission is to help fixed plant operations turn complex operational data into clear, structured insight that supports better decision-making and continuous improvement.

Across most processing plants, large volumes of operational data are already available, yet turning that data into practical information that improves performance remains a challenge. FixedPlantIQ was developed to bridge this gap by providing a platform that converts plant data into meaningful operational intelligence.

By giving operations, maintenance, and management teams greater visibility of plant performance, FixedPlantIQ supports more informed decisions, improved reliability, and sustained operational improvement.

Designed for Mining

Designed for Fixed Plant Mining Operations

FixedPlantIQ has been purpose-built specifically for fixed plant environments. Unlike generic data analytics platforms, the system has been designed around the operational realities of processing plants, where production performance, equipment reliability, and operational visibility are critical.

The platform reflects how fixed plants actually operate, supporting the teams responsible for running and improving plant performance.

Purpose-built for processing plants
FixedPlantIQ is designed specifically for fixed plant operations within the mining and resource sector. The platform supports the monitoring and analysis of production performance, plant downtime, and operational losses across complex processing facilities.

Aligned with operational workflows
The system is structured around the way plant teams manage operations. From capturing downtime events and analysing production losses to conducting structured root cause investigations, FixedPlantIQ supports the processes used by operations, maintenance, and improvement teams.

Designed to work with existing plant systems
FixedPlantIQ integrates with existing operational technology environments, connecting to plant historians, control systems, and PLC data sources to capture the information required to understand plant performance.

Built for continuous improvement
By converting operational data into structured insight, FixedPlantIQ enables teams to identify recurring issues, understand performance losses, and focus improvement efforts where they will deliver the greatest impact.

The FixedPlantIQ Platform

FixedPlantIQ provides a structured platform for understanding plant performance and driving operational improvement. By organising operational data into a set of integrated modules, the platform enables teams to monitor production performance, understand downtime, investigate root causes, and manage improvement actions.

The platform includes modules for Production, Downtime, DataIQ, Configuration, 5 Why, and Help, each designed to support a specific aspect of plant operations and performance analysis.

Together, these modules transform raw plant data into practical operational intelligence that helps fixed plant teams identify performance losses and focus improvement efforts where they deliver the greatest impact.

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Engineering-Led by Design

FixedPlantIQ was designed by a Process Plant and Maintenance Manager, and developed by engineers with experience across mining and heavy industry environments.

This background shapes every aspect of the product:

  • A focus on reliability and stability over novelty
  • Practical workflows that reflect how sites actually operate
  • Clear separation between monitoring, investigation, and improvement
  • Respect for existing OT, IT, and operational standards

The result is software that feels familiar to plant teams and fits naturally into day-to-day operations.

Built for Mining and Process Plants

FixedPlantIQ is specifically designed for:

  • Brownfield sites
  • Live production environments
  • Operations where downtime, reliability, and production matter

The system:

  • Deploys on-premise within the OT network
  • Connects to existing historians, PLCs, and instrumentation
  • Operates in a read-only manner with no interference to control systems

Security, stability, and operational continuity are treated as baseline requirements, not optional features.

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A Practical Approach to Improvement

FixedPlantIQ is not a black-box optimisation tool and does not attempt to automate decision-making.

Instead, it provides:

  • Clear visibility of what is happening
  • Consistent capture of performance events
  • Structured investigation using proven engineering methods
  • Reliable reporting across operational and management levels

This approach supports sustainable improvement driven by plant teams, rather than reliance on external consultants or opaque algorithms.

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Long-Term Support Mindset

FixedPlantIQ is built to be supported and maintained over the long term.

The platform is designed to:

  • Evolve as plant configurations and teams change
  • Be configurable by site engineers
  • Remain stable across years of operation

Support is available when needed, but users retain control of configuration and operation.

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Who We Work With

FixedPlantIQ is suited to organisations that:

  • Value operational discipline
  • Care about reliability and production performance
  • Require software that fits into existing environments
  • Prefer practical outcomes over marketing promises