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The Product Overview

FixedPlantIQ is an operational intelligence platform that improves performance in process plants.

It solves a common challenge:

limited, inconsistent visibility into asset performance, downtime, and production—despite data already existing in plant systems.

FixedPlantIQ transforms this data into clear

reliable insights, helping teams understand performance, identify production losses, and uncover root causes of issues.

It works alongside existing infrastructure, adding a structured layer of analysis that enables operations, maintenance, and leadership teams to make better decisions and drive continuous improvement.

Software Modules

The Downtime Module

The Downtime Module captures and analyses downtime and slow running events, providing clear visibility of production loss across the plant. Operational events are recorded using structured classifications, allowing teams to understand when downtime occurs and the underlying causes behind each event.

     

USE CASES:

Used by maintenance teams to identify recurring failures and prioritize fixes

Reduce unplanned downtime by up to 30%
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Production Module

The Production Module captures real-time production data across the plant, providing clear visibility into output, throughput, and operational flow. It helps teams understand how production performs across shifts and where losses occur.

     

USE CASES:

Used by operations teams to monitor production output and optimise efficiency

Improve production visibility and maximise plant throughput
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The Downtime Module

The 5 Why Module enables structured root cause analysis by guiding teams through a step-by-step questioning process. It helps uncover the underlying causes of downtime and operational issues, ensuring problems are solved at their source.

     

USE CASES:

Used by maintenance and operations teams to investigate and eliminate recurring issues

Identify true root causes and prevent recurring failures
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The Data IQ Module

The Data IQ Module transforms raw plant data into meaningful insights by organising, analysing, and contextualising information from across the system. It enables better understanding of operational patterns and supports data-driven decision making.

     

USE CASES:

Used by analysts and managers to gain deeper insights into plant performance

Turn complex data into clear, actionable intelligence
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The Configuration Module

The Configuration Module allows teams to customise system settings, asset structures, and data inputs to match plant operations. It ensures the platform aligns with real-world processes and supports accurate data capture.

     

USE CASES:

Used by administrators to configure the system according to plant requirements

Adapt the platform to your plant’s unique operations
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The Help Module

The Help Module provides users with guidance, documentation, and support resources to navigate the platform effectively. It ensures teams can quickly find answers and make full use of system capabilities.

     

USE CASES:

Used by all users to access support and learn how to use the system efficiently

Empower teams with accessible support and guidance
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Core Platform Capabilities

High-level explanation of what the system enables.

Production Performance Measurement

Measure plant performance against forecast, budget and target capacity. Track utilization, uptime and production trends to understand how the plant is performing over time.

Downtime &
Loss Analysis

Capture downtime and slow running events using structured classifications that provide deeper insight into production loss.

Root Cause
Investigation

Integrated 5 Why investigations linked directly to operational events ensure the true causes of issues are identified and actions are tracked.

Operational
Intelligence

Dashboards, Pareto analysis and performance trends transform operational data into clear, actionable intelligence.

What Problems FixedPlantIQ Solves?

Once configured, the system connecting to plant networks to
monitor asset and process performance against defined targets.
  • Understand where and why performance loss.
  • Identify recurring downtime and slow-running conditions.
  • Track production performance across shifts and longer timeframes.
  • Support structured root cause analysis and signals.
  • Provide consistent reporting across management levels.
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Loss

Analysis

Correction

Performance

Diagnosis

How it works?

01

Capture Operational Data

Operational events, production data and downtime information are captured from across the plant through simple and structured measurement points. 
02

Understand What Is Happening

FixedPlantIQ consolidates plant data and transforms it into clear operational intelligence, giving teams visibility of performance, disruptions and emerging issues. 
03

Identify Root Causes

Using structured tools such as the 5 Why methodology, teams can investigate problems, understand why they occur and focus on the real causes of operational loss. 
04

Drive Continuous Improvement

With clear insight into plant performance, teams can prioritise improvement initiatives, track results and continuously improve plant reliability and productivity.

Technical

Designed for Real Plants

Built by plant operators and engineers

  • Real workflows, not theory
  • Works with existing systems
Fits naturally into daily operations

Built for Your Environment

Works within real production constraints

  • Deploys on-prem within the OT network
  • Connects to historians, PLCs, and instrumentation
  • Operates read-only with no system interference
No disruption to existing systems or operations

Focused on Continuous Improvement

Supports structured, practical performance improvement

  • Clear visibility of performance and downtime
  • Consistent capture of operational events
  • Structured root cause investigation
Reduces recurring issues and drives sustainable improvement

You Stay in Control

No black-box decisions or hidden logic

  • Transparent data and investigation workflows
  • Clear separation of monitoring, analysis, and action
  • Aligned with engineering best practices
Teams make informed decisions with confidence

Let’s build your vision together

FixedPlantIQ converts plant data into clear operational insight so teams can identify downtime, production losses, and root causes. 
Book a Demo
Talk to an Expert
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